(This post was last modified: 05-15-2016, 08:53 PM by BadDad.)
So, as I've mentioned, there is a really decent antique/curio shop around the corner from my apartment. They actually have a decent number of razors, from Schick injectors to straights. I got my Super Speed there, my Taylor Eye Witness 5/8 half hollow, my Allegheny Instruments 5/8 near wedge, and this Simmons wedge. All of the other razors were in good or better condition upon purchase. This Simmons came with some active rust, broken scales, and a couple small dings in the edge. They only wanted $20 for it, so I bought it.
Brought it home, popped of the scales, and used one as a template on a piece of butternut wood end grain I had laying around. The I set to sanding the rust and getting some good metal on the edge of the blade. Here are a couple before pictures:
You can see the patina formed and the active rust on the edge and tail. There is some pitting, but nothing huge or devastating to the integrity of the metal...just needs some love.
I took the templated butternut wood, and cut the general shape down with a hand saw, then sanded it to a better shape using a random orbital sander, which is, by the way, the only power tool I own. The plan is to actually make 1 piece scales. after sanding this wood down to a close-to-final shape, I'll use some small wood files and a fine hand saw to carve out the middle for the blade to fit. It will only be pinned at the pivot. The "wedge" will be solid.
The finish will be a hand rubbed Tung oil. I really like how resilient Tung oil makes your finished piece. It hardens the grain from the inside out, and builds lustre and gloss very slowly. The more coats you apply, the harder and more resilient the wood, and the higher the shine. It also does a wonderful job of enhancing the natural contrasts in a light wood like butternut, rather than using a stain and polyurethane.
You can see how beautifully the blade is cleaning up using only 220 sandpaper and steel wool so far. Before final fit, I will bring it down to about 400grit on the sandpaper, and polish it by hand with 0000 steel wool. I want to clean it up, but I don't want to completely remove the patina on the spine and tang.
If anyone has recommendations or input, I would be very happy to hear them. I've never done anything like this before, except for the wood finishing. I did antique restorations for a few years, so I know how to apply good finish, but the creating process is foreign territory...any input is appreciated...
BTW...the blade is engraved, not etched, so I can really get it well cleaned without losing that gorgeous trademark...
Brought it home, popped of the scales, and used one as a template on a piece of butternut wood end grain I had laying around. The I set to sanding the rust and getting some good metal on the edge of the blade. Here are a couple before pictures:
You can see the patina formed and the active rust on the edge and tail. There is some pitting, but nothing huge or devastating to the integrity of the metal...just needs some love.
I took the templated butternut wood, and cut the general shape down with a hand saw, then sanded it to a better shape using a random orbital sander, which is, by the way, the only power tool I own. The plan is to actually make 1 piece scales. after sanding this wood down to a close-to-final shape, I'll use some small wood files and a fine hand saw to carve out the middle for the blade to fit. It will only be pinned at the pivot. The "wedge" will be solid.
The finish will be a hand rubbed Tung oil. I really like how resilient Tung oil makes your finished piece. It hardens the grain from the inside out, and builds lustre and gloss very slowly. The more coats you apply, the harder and more resilient the wood, and the higher the shine. It also does a wonderful job of enhancing the natural contrasts in a light wood like butternut, rather than using a stain and polyurethane.
You can see how beautifully the blade is cleaning up using only 220 sandpaper and steel wool so far. Before final fit, I will bring it down to about 400grit on the sandpaper, and polish it by hand with 0000 steel wool. I want to clean it up, but I don't want to completely remove the patina on the spine and tang.
If anyone has recommendations or input, I would be very happy to hear them. I've never done anything like this before, except for the wood finishing. I did antique restorations for a few years, so I know how to apply good finish, but the creating process is foreign territory...any input is appreciated...
BTW...the blade is engraved, not etched, so I can really get it well cleaned without losing that gorgeous trademark...
-Chris~Head Shaver~