That Bald Guy with the Big Beard
Bishop, CA
(This post was last modified: 05-15-2016, 08:53 PM by BadDad.)
So, as I've mentioned, there is a really decent antique/curio shop around the corner from my apartment. They actually have a decent number of razors, from Schick injectors to straights. I got my Super Speed there, my Taylor Eye Witness 5/8 half hollow, my Allegheny Instruments 5/8 near wedge, and this Simmons wedge. All of the other razors were in good or better condition upon purchase. This Simmons came with some active rust, broken scales, and a couple small dings in the edge. They only wanted $20 for it, so I bought it.

Brought it home, popped of the scales, and used one as a template on a piece of butternut wood end grain I had laying around. The I set to sanding the rust and getting some good metal on the edge of the blade. Here are a couple before pictures:

[Image: YxQHyBH.jpg]

[Image: b68jQkL.jpg]

[Image: 2uKdxk5.jpg]

You can see the patina formed and the active rust on the edge and tail. There is some pitting, but nothing huge or devastating to the integrity of the metal...just needs some love.

I took the templated butternut wood, and cut the general shape down with a hand saw, then sanded it to a better shape using a random orbital sander, which is, by the way, the only power tool I own. The plan is to actually make 1 piece scales. after sanding this wood down to a close-to-final shape, I'll use some small wood files and a fine hand saw to carve out the middle for the blade to fit. It will only be pinned at the pivot. The "wedge" will be solid.

The finish will be a hand rubbed Tung oil. I really like how resilient Tung oil makes your finished piece. It hardens the grain from the inside out, and builds lustre and gloss very slowly. The more coats you apply, the harder and more resilient the wood, and the higher the shine. It also does a wonderful job of enhancing the natural contrasts in a light wood like butternut, rather than using a stain and polyurethane.

[Image: vu7FAuM.jpg]

[Image: c2ZXKjQ.jpg]

You can see how beautifully the blade is cleaning up using only 220 sandpaper and steel wool so far. Before final fit, I will bring it down to about 400grit on the sandpaper, and polish it by hand with 0000 steel wool. I want to clean it up, but I don't want to completely remove the patina on the spine and tang.

If anyone has recommendations or input, I would be very happy to hear them. I've never done anything like this before, except for the wood finishing. I did antique restorations for a few years, so I know how to apply good finish, but the creating process is foreign territory...any input is appreciated...

BTW...the blade is engraved, not etched, so I can really get it well cleaned without losing that gorgeous trademark...

hrfdez, drjenkins, caleb31 and 4 others like this post
-Chris~Head Shaver~

Very nice Chris. I can't wait to see the finished product. Keep up the good work.

Freddy, BadDad and Mickey Oberman like this post

Super Moderator
San Diego, Cal., USA
Chris, is there anything you cannot do?  Honestly, your talents are absolutely amazing and I so look forward to your posts.  You are the one who should be helping rather than asking questions.  Dang, you're good! Happy2

Viseguy, Mickey Oberman and BadDad like this post

(This post was last modified: 05-16-2016, 12:30 AM by wyze0ne.)
Nice work so far Chris! I would be torn between leaving some of the original patina and polishing that baby up. Tough decision for sure. I'm sure you will make the right one though.

BadDad, Freddy and Mickey Oberman like this post
- Jeff

That Bald Guy with the Big Beard
Bishop, CA
(This post was last modified: 05-16-2016, 05:06 AM by BadDad.)
(05-16-2016, 12:10 AM)Freddy Wrote: Chris, is there anything you cannot do?  Honestly, your talents are absolutely amazing and I so look forward to your posts.  You are the one who should be helping rather than asking questions.  Dang, you're good! Happy2

Thank you, Freddy, but I assure you I am as unskilled as they come. As you can see from these photos, the scales are clearly made by an amature with unskilled hands holding the wrong tools. They are uneven and will be barely functional at best. But they are a start.

The cool thing is that these were WAY easier to make than I anticipated, and I now know what tools will make it easier and cleaner...tools I don't currently own, but will in the near future.

I can also start making these by the armload, if I want. It is my job at work to cut, sand, and finish all the wood mantels we sell and install. I have chunks of cedar, butternut, walnut, pine, fir, aspen, and even almond if I look hard enough, just lying around waiting to get thrown in one of the wood stoves or fireplaces. I can start practicing, getting better, learning some skills, training my hands and eyes to coordinate more accurately, and maybe eventually creating something worthwhile.

Anyhow...I took a nail and mocked it up before final sanding and starting to oil it. I plan on using 8-10 coats of hand-rubbed Tung oil. This will probably take another week and change. I'm going to get a silver pinning set from MaggardRazors.com, and we will see how it goes!

[Image: IAkGod0.jpg]

[Image: hP3MTdT.jpg]

[Image: rh1WwBG.jpg]

After seeing the blade mocked up in the scales, I think I am going to preserve the patina as much as possible from this point. I need to polish out some of the scratches from cleaning off the rust and discoloration, but the veining and slight pitting deserve to be preserved, I think, and will add to the visual character in the end...

Freddy, Mickey Oberman, drjenkins and 3 others like this post
-Chris~Head Shaver~
It already looks completely different from the first photos. Well done! Big Grin

Freddy and BadDad like this post

Posting Freak

BadDad and Freddy like this post
Love, Laughter & Shaving  Heart

Toronto, Ont. Canada
(This post was last modified: 05-16-2016, 08:36 AM by Mickey Oberman.)
An imposing task that would have scared me off.
An ambitious undertaking and amazing skill and sensitivity have given that old razor a new and fresh life.
Wonderful. Congratulations.

Freddy, wyze0ne and BadDad like this post

Scentsless Shaver
Oakland, ME
Chris, your definition of "unskilled" and mine must either differ vastly! I would be not allowed near blunt scissors! Seriously though, your efforts and skill are doing wonders for that blade! Best of luck as you continue the process and I look forward to reading the next installments!

BadDad, Freddy and User 1429 like this post
- Eric 
Put your message in a modem, 
And throw it in the Cyber Sea
--Rush, "Virtuality"

Overloader of brushes, Overlander fanboy, Schickhead, and a GEM in the rough!

Super Moderator
San Diego, Cal., USA
I am standing by my original comment, Chris. Is there anything you cannot do?  You are doing just amazing work and, as others have stated, I look forward to the next chapter of this work in progress.

User 1429 and BadDad like this post

Users browsing this thread: 1 Guest(s)