(05-05-2018, 01:45 PM)gLet Wrote: (05-05-2018, 12:58 AM)Standard Wrote: Nice seeing someone 1) admit their problems 2) specifically offer full refund.
The Model t is a razor - not a Tesla
Is it that hard to clone a Gillette Adjustable, pardon my ignorance.
Sent from my iPad using Tapatalk Pro
YES.
There will NEVER be a razor made like a gillette adjustable again. Ever.
The process gillette used is called progressive stamping. Meaning sheets of brass were fed into long lines of machines that would progressively stamp the Parts.
By progressive I mean - if you want to make a curved silo door with two little legs and hinge holes in either side- you may have 8 dies / stamping procedures to do that. Each die today would cost something like $30,000.
So you can imagine the tooling alone for a fatboy May Be $1,000,000. Then you need all the material. Then you need to find a shop that has dozens of stamping machines and will set up a production run for you. You will blow through a few hundred parts just dialing it in. When you turn on the run, you better hope you have a quantity of 10,000 at least because below that quantity your tooling costs are too much of a barrier to entry.
The big advantage of progressive stamping is that the Parts are formed, not cast. Meaning they are stronger and more durable. They can be bent and bent back - not so with cast Parts. Try dropping your zamak razor part and watch it shatter like frozen ice. Drop a gillette stamped part and you can bend it back.
They are also 100% interchangeable. I can take a gillette part from 1957 and swap it with a part from 1962. That may sound like no big deal - try doing that with a Milled part from some boutique razor maker today. Chances are the parts can be slightly different. Not so with stamping - they are exact clones.
Metal injection molding today is one of the better technologies - feather and ikon use it and it’s great for getting complex shapes like guards done in stainless at a low per unit price. But again it’s just a fancy version of casting and the parts don’t have a metal grain to them and thus are still susceptible to cracking if too much stress is exerted.
This is one reason I love gillette razors - because the demand for DE was so big in the mid 1950’s - progressive stamping not only was the best technology it was also the only technology that could keep up with hundreds of thousands if not millions of razor handles needed. And because the most expensive thing is the set up and tooling, it made it possible for fatboys to cost $1.95 - today equivalent to $17.
Sent from my iPhone using Tapatalk